Hardvanes, High PERFORMANCE Vanes
At the core of industrial efficiency, carbon metallurgy defines the boundary between continuous productivity and technical failure. HARDVANES® exclusively integrates EK60 CARBON GRAPHITE grade, a material developed through isostatic pressing processes that overcomes the physical limitations of conventional extruded graphites.
1. Molecular Tribology and "Transfer Film" Dynamics
Dry operation depends on the material's ability to generate its own lubrication. At a molecular level, graphene layers within the EK60 GRAPHITE crystalline structure are held together by weak Van der Waals forces. During the critical run-in phase, the vane releases sub-micron particles that embed into the asperities of the metallic stator (Rz < 1μm).
This process creates a tribologically stable "Transfer Film". Once established, friction no longer occurs between carbon and steel, but between two layers of polished graphite. The result is a dynamic coefficient of friction of μ = 0.069.
2. Advanced Thermodynamics
Adiabatic compression in vacuum pumps generates severe thermal gradients. EK60 GRAPHITE, with an optimized density of 1.75 g/cm³, offers a perfect balance of thermal conductivity. The material withstands temperature fluctuations of ΔT > 200°C without microstructural fracture, ensuring uniform expansion across all axes.
COMPARATIVE TECHNICAL CHART
| TECHNICAL PROPERTY | UNIT | STANDARD GRAPHITE | HARDVANES® (EK60) | ADVANTAGE |
|---|---|---|---|---|
| Friction Coefficient | µ (dynamic) | 0.25 - 0.40 | 0.069 | +460% |
| Bulk Density | g/cm³ | 1.55 - 1.65 | 1.75 | +10% |
| Rockwell Hardness | HR 5/100 | 60 - 70 | 100 | +42% |
| Flexural Strength | MPa | 40 - 50 | 80 | +77% |
| Compressive Strength | MPa | 90 - 100 | 160 | +60% |
| Max Temp. (Air) | °C | 100°C | 180°C (350°C Peak) | +80% |
| Electrical Resistivity | µΩm | 40 - 50 | 25 | CONDUCTIVE |
| Estimated Service Life | Hours | 200 - 400 | 3500 - 10000 | X8 LIFESPAN |
TECH DATA HARDVANES® EK60
Gold Line = Hardvanes | Grey Line = Generic
CLIENT INDUSTRIES
Graphic Arts
Offset & Digital (Heidelberg/KBA).
Packaging
High-speed Pick & Place.
CNC / Woodworking
Vacuum Tables (Homag/Biesse).
Pharma & Lab
Oil-free Sterile Environments.
Food & Beverage
Evisceration and packaging.
Thermoforming
Heat molding of plastics.
Electronics
Semiconductor Pick & Place.
Water Treatment
Wastewater aeration.
Aerospace
Composite Autoclaves.
Automotive
Braking systems and testing.
Glass & Ceramics
Delicate handling without marks.
Chemical
Degassing and distillation.
Pneumatics
Granulate transport.
Robotics
End-of-arm tooling (EOAT).
Bookbinding
Post-press lines.
Lithium Batteries
Vacuum drying of cells.
TIPS FOR VANE REPLACEMENT
Slot Cleaning
Remove dust with compressed air to ensure sliding.
Inlet Filters
Replace filters. Restriction causes overheating.
Bevel Orientation
Verify rotation direction. The bevel must match the housing.
Zero Lubricants
Grease/Oil use is prohibited. Generates abrasive paste.
Rotor Inspection
Check slots for wavy wear ("washboarding").
Temp. Control
Ensure exhaust temp does not exceed 120-130°C.
Bearings
Check clearance. Vibration breaks the vanes.
Dimension Check
Verify minimum vane height per spec.
Cylinder Condition
Inspect the inner cylinder for scratches or "glazing".
Coupling
Check the motor transmission elastic elements.
Regulating Valve
Check the vacuum relief valve setting.
Exhaust Filter
If applicable, check back pressure in outlet filters.
FREQUENTLY ASKED QUESTIONS (FAQ)
ENGINEERING & MATERIALS
What differentiates EK60 from standard graphite?
Its isostatic structure and fine grain size, allowing superior self-lubrication and resistance up to 180°C without degradation.
Are they compatible with OEM equipment?
Absolutely. We manufacture under PTS (Pressed-to-Size) standards with the same negative tolerances as Becker, Busch, or Rietschle.
Why is low friction critical?
A µ=0.069 means less heat and up to 15% savings in motor electrical consumption.
Can they be used in wet pumps?
No. EK60 is specific for "Dry Running". Oil-lubricated pumps require different composite materials.
OPERATION & SERVICE
Main cause of premature breakage?
Dirty intake filters (90% of cases), followed by worn bearings.
Should I clean the pump before installing?
Yes, it is vital to remove all dust and debris from previous vanes using compressed air.
Do you ship internationally?
Yes, HARDVANES® supplies globally with express logistics to any industrial plant.
How do I identify my reference?
Contact us directly with your pump model.
HARDVANES ESPAÑA
Distribuidor Oficial en España
Supplyvac International S.L
AV EUROPA 87 Nº 2º 1ª
08850 GAVÀ - BARCELONA - SPAIN
NIF: B16931990
💬 Contacta por WhatsApp:
+34 685 090 732Tiendas Oficiales Hardvanes
🚚 Envíos Nacionales: GLS Logistics
✈️ Worldwide Delivery: DHL Express Priority
HARDVANES MÉXICO
Distribuidor Oficial en México
Hardvanes México
Avda Calzada de los Laureles 1274
Colonia Ciudad Granja
CP 45010,
Zapopan, Jalisco
México
RFC: GOHM790521MP9
💬 Contacta por WhatsApp:
+52 334 513 9797Tiendas Oficiales Hardvanes México
🚚 Envíos Nacionales: DHL Express
🇺🇸 Deliver to USA: DHL Express / FedEx
✈️ Worldwide Delivery: DHL Express Priority
HARDVANES PERÚ
Distribuidor Oficial en Perú
Vacuum Import S.A.C.
C. Las Capironas 395
Chorrillos 15064 – Lima – Perú
💬 Contacta por WhatsApp:
Tienda Oficial Hardvanes Perú
🚚 Envíos urgentes a todo Perú
HARDVANES CHILE
Distribuidor Oficial en Chile
Soluciones Biotecnológicas Las Mercedes
Camino Uno, Parcela 26
Batuco – Lampa, Santiago/Chile
Telf.: +56 9 3269 8859
Mail: contacto@sobitec.com
💬 Contacta por WhatsApp:
Tienda Oficial Hardvanes Chile
🚚 Envíos Nacionales: Starken / Chilexpress
✈️ Worldwide Delivery: DHL Express Priority
HARDVANES Česká Republika
Distributor České Republiky
LERISON s.r.o.
Novoměstská 1965/2
621 00 Brno-Řečkovice a Mokrá Hora
Česká republika
Oficiální obchod Hardvanes Česká republika
🚚 Expedice urgentně
HARDVANES TUNESIE
Distributeur Officiel en Tunisie
RD VERGES SARL
Résidence Le Palace, Bloc B, 1er étage, Bureau B 1-5
Centre Urbain Nord, 1082 Tunis
Tunisie
Site Officiel Hardvanes Tunisie
🚚 Livraison rapide à travers la Tunisie
HARDVANES ALGERIÉ
Distributeur Officiel en Algérie
RD VERGES SARL
Résidence Le Palace, Bloc B, 1er étage, Bureau B 1-5
Centre Urbain Nord, 1082 Tunis
Algérie
Site Officiel Hardvanes Algérie
🚚 Livraison rapide à travers l’Algérie

International Shipping with DHL Express
We provide fast and secure international deliveries via DHL Express. Trust us to ship your graphite vanes for vacuum pumps worldwide efficiently and reliably, ensuring your products arrive safely and on time.

