Hardvanes, High PERFORMANCE Vanes

At the core of industrial efficiency, carbon metallurgy defines the boundary between continuous productivity and technical failure. HARDVANES® exclusively integrates EK60 CARBON GRAPHITE grade, a material developed through isostatic pressing processes that overcomes the physical limitations of conventional extruded graphites.

1. Molecular Tribology and "Transfer Film" Dynamics

Dry operation depends on the material's ability to generate its own lubrication. At a molecular level, graphene layers within the EK60 GRAPHITE crystalline structure are held together by weak Van der Waals forces. During the critical run-in phase, the vane releases sub-micron particles that embed into the asperities of the metallic stator (Rz < 1μm).

This process creates a tribologically stable "Transfer Film". Once established, friction no longer occurs between carbon and steel, but between two layers of polished graphite. The result is a dynamic coefficient of friction of μ = 0.069.

2. Advanced Thermodynamics

Adiabatic compression in vacuum pumps generates severe thermal gradients. EK60 GRAPHITE, with an optimized density of 1.75 g/cm³, offers a perfect balance of thermal conductivity. The material withstands temperature fluctuations of ΔT > 200°C without microstructural fracture, ensuring uniform expansion across all axes.

Friction μ=0.069

Perfect laminar sliding. Reduces motor amperage consumption by up to 15%.

Stability 350°C

Withstands extreme thermal peaks where conventional resins fail.

Rockwell Hardness 100

Optimized hardness to resist abrasion without damaging the stator.

COMPARATIVE TECHNICAL CHART

TECHNICAL PROPERTYUNITSTANDARD GRAPHITEHARDVANES® (EK60)ADVANTAGE
Friction Coefficientµ (dynamic)0.25 - 0.400.069+460%
Bulk Densityg/cm³1.55 - 1.651.75+10%
Rockwell HardnessHR 5/10060 - 70100+42%
Flexural StrengthMPa40 - 5080+77%
Compressive StrengthMPa90 - 100160+60%
Max Temp. (Air)°C100°C180°C (350°C Peak)+80%
Electrical ResistivityµΩm40 - 5025CONDUCTIVE
Estimated Service LifeHours200 - 4003500 - 10000X8 LIFESPAN

TECH DATA HARDVANES® EK60

Gold Line = Hardvanes | Grey Line = Generic

SERVICE LIFEHours.
4k0
GEN: 600h HV: +3.5k
FRICTIONCoefficient.
0.30
GEN: 0.25 HV: 0.069
FLEXURAL STR.MPa.
1000
GEN: 45 HV: 80
MAX TEMPDegrees C.
4000
GEN: 100 HV: 350
HARDNESSRockwell.
1200
GEN: 60 HV: 100
COMPRESSIVEMPa.
2000
GEN: 90 HV: 160
DENSITYg/cm³.
2.00
GEN: 1.6 HV: 1.75
WEAR RATEMicrons/h.
2.00
GEN: 1.5 HV: 0.2
ENERGYConsumption.
100%0
GEN: 100% HV: -15%
POROSITYAbsorption.
10%0
GEN: 5% HV: <0.5%
NOISEdB.
8060
GEN: 75 HV: 65
STABILITYThermal.
OkBad
GEN: LOW HV: HIGH
CONDUCTIVITYW/m·K.
1000
GEN: 40 HV: 90
IMPACTkJ/m².
80
GEN: 2.5 HV: 6.0
ASHImpurities.
1k0
GEN: 1000 HV: <200

CLIENT INDUSTRIES

Graphic Arts

Offset & Digital (Heidelberg/KBA).

Packaging

High-speed Pick & Place.

CNC / Woodworking

Vacuum Tables (Homag/Biesse).

Pharma & Lab

Oil-free Sterile Environments.

Food & Beverage

Evisceration and packaging.

Thermoforming

Heat molding of plastics.

Electronics

Semiconductor Pick & Place.

Water Treatment

Wastewater aeration.

Aerospace

Composite Autoclaves.

Automotive

Braking systems and testing.

Glass & Ceramics

Delicate handling without marks.

Chemical

Degassing and distillation.

Pneumatics

Granulate transport.

Robotics

End-of-arm tooling (EOAT).

Bookbinding

Post-press lines.

Lithium Batteries

Vacuum drying of cells.

TIPS FOR VANE REPLACEMENT

01

Slot Cleaning

Remove dust with compressed air to ensure sliding.

02

Inlet Filters

Replace filters. Restriction causes overheating.

03

Bevel Orientation

Verify rotation direction. The bevel must match the housing.

04

Zero Lubricants

Grease/Oil use is prohibited. Generates abrasive paste.

05

Rotor Inspection

Check slots for wavy wear ("washboarding").

06

Temp. Control

Ensure exhaust temp does not exceed 120-130°C.

07

Bearings

Check clearance. Vibration breaks the vanes.

08

Dimension Check

Verify minimum vane height per spec.

09

Cylinder Condition

Inspect the inner cylinder for scratches or "glazing".

10

Coupling

Check the motor transmission elastic elements.

11

Regulating Valve

Check the vacuum relief valve setting.

12

Exhaust Filter

If applicable, check back pressure in outlet filters.

FREQUENTLY ASKED QUESTIONS (FAQ)

ENGINEERING & MATERIALS

What differentiates EK60 from standard graphite?

Its isostatic structure and fine grain size, allowing superior self-lubrication and resistance up to 180°C without degradation.

Are they compatible with OEM equipment?

Absolutely. We manufacture under PTS (Pressed-to-Size) standards with the same negative tolerances as Becker, Busch, or Rietschle.

Why is low friction critical?

A µ=0.069 means less heat and up to 15% savings in motor electrical consumption.

Can they be used in wet pumps?

No. EK60 is specific for "Dry Running". Oil-lubricated pumps require different composite materials.

OPERATION & SERVICE

Main cause of premature breakage?

Dirty intake filters (90% of cases), followed by worn bearings.

Should I clean the pump before installing?

Yes, it is vital to remove all dust and debris from previous vanes using compressed air.

Do you ship internationally?

Yes, HARDVANES® supplies globally with express logistics to any industrial plant.

How do I identify my reference?

Contact us directly with your pump model.

HARDVANES ESPAÑA

Distribuidor España

Distribuidor Oficial en España

Supplyvac International S.L
AV EUROPA 87 Nº 2º 1ª
08850 GAVÀ - BARCELONA - SPAIN
NIF: B16931990

💬 Contacta por WhatsApp:

+34 685 090 732

🚚 Envíos Nacionales: GLS Logistics

✈️ Worldwide Delivery: DHL Express Priority


HARDVANES MÉXICO

Distribuidor México

Distribuidor Oficial en México

Hardvanes México
Avda Calzada de los Laureles 1274
Colonia Ciudad Granja
CP 45010, Zapopan, Jalisco
México
RFC: GOHM790521MP9

💬 Contacta por WhatsApp:

+52 334 513 9797

🚚 Envíos Nacionales: DHL Express

🇺🇸 Deliver to USA: DHL Express / FedEx

✈️ Worldwide Delivery: DHL Express Priority


HARDVANES PERÚ

Distribuidor Perú

Distribuidor Oficial en Perú

Vacuum Import S.A.C.
C. Las Capironas 395
Chorrillos 15064 – Lima – Perú

💬 Contacta por WhatsApp:

Tienda Oficial Hardvanes Perú

🚚 Envíos urgentes a todo Perú


HARDVANES CHILE

Bandera de Chile

Distribuidor Oficial en Chile

Soluciones Biotecnológicas Las Mercedes
Camino Uno, Parcela 26
Batuco – Lampa, Santiago/Chile
Telf.: +56 9 3269 8859
Mail: contacto@sobitec.com

💬 Contacta por WhatsApp:

Tienda Oficial Hardvanes Chile

🚚 Envíos Nacionales: Starken / Chilexpress

✈️ Worldwide Delivery: DHL Express Priority


Hardvanes Graphite Vanes

¿CANSADO DE PAGAR DE MÁS POR PALETAS ORIGINALES?

En Hardvanes encontrarás la misma calidad y el mismo material que las originales — pero a un precio más justo.

Contactar por WhatsApp

HARDVANES Česká Republika

Distribuidor República Checa

Distributor České Republiky

LERISON s.r.o.
Novoměstská 1965/2
621 00 Brno-Řečkovice a Mokrá Hora
Česká republika

Oficiální obchod Hardvanes Česká republika

🚚 Expedice urgentně


HARDVANES TUNESIE

Distributeur Tunisie

Distributeur Officiel en Tunisie

RD VERGES SARL
Résidence Le Palace, Bloc B, 1er étage, Bureau B 1-5
Centre Urbain Nord, 1082 Tunis
Tunisie

Site Officiel Hardvanes Tunisie

🚚 Livraison rapide à travers la Tunisie


HARDVANES ALGERIÉ

Distributeur Algérie

Distributeur Officiel en Algérie

RD VERGES SARL
Résidence Le Palace, Bloc B, 1er étage, Bureau B 1-5
Centre Urbain Nord, 1082 Tunis
Algérie

Site Officiel Hardvanes Algérie

🚚 Livraison rapide à travers l’Algérie




International Shipping with DHL Express

We provide fast and secure international deliveries via DHL Express. Trust us to ship your graphite vanes for vacuum pumps worldwide efficiently and reliably, ensuring your products arrive safely and on time.

International DHL Express delivery map for graphite vanes for vacuum pumps

Official Hardvanes Online Stores

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Hardvanes Graphite Vanes

¿CANSADO DE PAGAR DE MÁS POR PALETAS ORIGINALES?

En Hardvanes encontrarás la misma calidad y el mismo material que las originales — pero a un precio más justo.

Contactar por WhatsApp